Don’t Let Dirty Data Derail Your Greenfield Projects

A greenfield project should provide a fresh start. You won’t be encumbered by past mistakes or the habits of previous operations....

Get Your House in Order

Learn strategies for cleaning messy data and discover how effective data management can extend the mean time between failures from months to years....

Ensuring Successful CMMS Adoption — Critical Factors

In 2008, an Atlanta-based company with a network of North American paper mills began searching for an enterprise-wide computerized maintenance management system (CMMS)....

Eliminating Failures and Paving the Way for Proactive Maintenance Support

During his 40+ year career with two paper companies and an energy company, Bob Anderson, now a PCA Consulting professional, implemented system-wide changes that eliminated...

Seven Words You Shouldn’t Say in Maintenance

When I was a teenager, my neighbor had a recording of George Carlin’s “Seven Words You Can Never Say on Television.” We listened to it...

Change Management Best Practices — Avoiding Friction and Realizing a Strong ROI

Before embarking on a major transformation initiative, business leaders must lay the foundation for a successful transition through proper change management....

Getting your Storeroom “Back to Basics”

If your storeroom is not up to where it should be, the efficiency and effectiveness of your maintenance teams will suffer....

Detailed Maintenance Planning, Clean Master Data Help Combat the Brain Drain and Assure Uptime

Clean Master Data and planned maintenance avoids expediting and saves frustration, time and money....

Practical AI: The Path to Top Quartile Reliability

According to some predictions, AI will permeate all facets of life, making it easier to do everything, including maintenance....

Despite all of the Technology, the Basics are Still Important

As I look back across my career in maintenance and MRO materials, it seems that the things people hire us for really have not changed....

The Human Side of Reliability

While there is a growing body of proofs regarding the right technical approach to boosting reliability, the best technical solutions are nothing if they leave...

A Journey to Reliability Excellence: Summary and Conclusions

The journey would not have been complete or the objectives of our mission fulfilled if one of them had been left out....
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Shane Gordon

PCA Senior MRO Consultant

With more than 25 years of professional experience, Shane Gordon began working with PCA in late 2021. His key responsibilities are to work with storerooms and create new processes and standardization for management of the facility and assets.

Shane has worked with several clients to identify procedural and personnel changes that will benefit a company’s maintenance program. In a short time, he:

  • Assessed warehouse operations, including inventory management. PCA was selected to improve all aspects of material management and procurement processes and develop long-term improvement paths to fill performance gaps.
  • Implemented PCA best practices at multiple sites for a company. This included layout mapping and process improvements for the storeroom, with recommendations to reduce excess and hidden inventory through created CMMS reports.
  • Designed a storeroom workflow and oversaw a company’s storeroom relocation, including assessing storage furniture needs. This project was managed from home during Covid and included expanding the warehouse space and installing 16 stock vending machines – finishing sooner than estimated and under budget!

While Shane is only now officially part of the PCA network, he has known CEO Dick DeFazio for several years. They met when PCA assessed the million-dollar changes Shane implemented at Eli Lily. PCA’s final report concluded that the efficiency percentages in Shane’s operations were at a point where there wasn’t much room for improvement – so Dick told Shane if he ever wanted a job to call him!

When he had the opportunity to join PCA during a recent move, he found PCA’s focus on relationships to fit his personal mantra of People. Process. Hardware. Software. Working together. He enjoys interacting with people from diverse backgrounds for the stories and knowledge they share.

The bulk of Shane’s professional career was with Eli Lily. Starting as a storeroom employee and advancing to storeroom manager, working as a hands-on technician along the way, he gained knowledge of how to best operate facilities from both the employee and management perspective. One of his crowning accomplishments was the establishment of an inventory reduction/cost savings project. He reduced inventory by $4.6 million by removing obsolete technology, redundancies and inefficient tracking in the storeroom. The project in now going on year six and saves about $1.6 million each year.

During this time, he also was curious about the backend of operations, from data entry to analysis. He was encouraged to learn SQL and receive training in Oracle and other software. He was the only person at Eli Lily empowered to make decisions on both the customer facing and IT sides, adding more efficiency for end users. This analytical background is a great asset for PCA and its clients.

Shane Gordon holds bachelor’s and master’s degrees in business administration, as well as a master’s degree in science engineering from Indiana Institute of Technology. He also has a certification in project management, as well as being certified in Six Sigma (green belt) and Lean. Shane is a member of SMRP.

Join Us at IMC 2024!

December 16 - 19

Marco Island, FL

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We look forward to seeing you there!

Business Process Optimization

Our asset-management experts equip your teams with the strategic vision and tactical tools to streamline workflow, slash overtime, and reduce plant and system outages.
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Talent Process Management

Hire the most capable, qualified maintenance and reliability professionals with assistance from PCA's proven process model and seasoned talent acquisition experts.
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