Journey to Reliability: The Roadmap for Success

Achieving maximum equipment reliability is a journey, and just like any other trip, it requires a functional roadmap to ensure arrival at the desired spot through the most expeditious route. In this month’s blog, PCA Director of Operations Dan Moss draws a parallel between the roadmaps his family used for childhood vacations and the roadmaps that PCA helps its clients develop to ensure the desired outcome.

2020-02-14T15:46:22-05:00February 14th, 2020|Blog|0 Comments

Inventory Levels Impact Production Planning and Scheduling More than Ever: Why that Matters and How to Fix It

As demand for U.S. manufacturing rises and falls, optimizing inventory levels becomes even more important to effective planning and scheduling. If your plant personnel aren’t excelling at inventory management, read this article, in which PCA Director of Operations Dan Moss provides sensible strategies to help alleviate the strain.

2020-01-07T12:12:51-05:00January 7th, 2020|Blog|0 Comments

The SMRP Conference Exposed Some Big Industry Challenges

At the recent SMRP Conference in Louisville, PCA’s booth was approached by attendees looking for inspiration. We engaged in several days of thoughtful discussions about the future of maintenance and reliability and saw a lot of interest in our new Pharmaceutical/Life Sciences Industry Playbook.

2020-01-07T10:36:25-05:00October 24th, 2019|Blog|0 Comments

Enough is Enough Maintenance and Reliability Hiring Managers!

Enough is Enough Maintenance and Reliability Hiring Managers! We know in the ideal world of finding your next maintenance team hire, you want the candidate to show job stability, and that you will not consider applicants that are “job hoppers”. Let’s jump back into the reality of the current state of the Maintenance and Reliability candidate pool.

2019-12-11T14:40:55-05:00October 7th, 2019|Blog|0 Comments

Reliability-Centered Leadership in the Age of Industry 4.0

With the advent of Industry 4.0, facility management may be reevaluating or extending the role of the reliability engineer (RE). Given its process-centered, highly technical focus, Industry 4.0 presents a perfect opportunity for REs to shine. Nevertheless, in my opinion, organizations that assume the majority of the RE’s work will be process centered are making a grave miscalculation.

2019-12-11T14:43:33-05:00September 5th, 2019|Blog|0 Comments

Purchasing in the Pulp and Paper Industry: Creating Predictability Where None Exists

Profit margins for forest products industry firms are volatile, at best, due to raw materials availability and pricing, competitive pressures and market forces. PCA helped one paper mill gain a measure of predictability — and save $1 million per year — by moving to best practices machine parts purchasing.

2019-12-11T14:48:38-05:00August 15th, 2019|Blog|0 Comments

Storeroom Staff Mismanagement, Pt 2: The Dangers of Indifferent Personnel

Earlier this month, PCA Associate Jim Clifford shared a true story of storeroom staff mismanagement that illustrated how just one bad personnel decision can snowball into a big problem (with corresponding significant financial loss.) Here, the author expands his tale to discuss the damage that non-committal employees, whether in the storeroom or outside of it, can do.

2019-12-11T14:55:33-05:00July 29th, 2019|Blog|0 Comments

Lessons in Storeroom Staff Mismanagement

For personnel involved in maintenance repair and operations (MRO), how storerooms are staffed may be one of the greatest mysteries of all time. In reality, the answer is often disappointingly simple: whoever is available at that time and will not object too severely to being put in there. Unfortunately, that’s generally the worst possible course of action. In this article, PCA Director of MRO Services Jim Clifford shares a painful, real-life experience and explains why careful selection of MRO storeroom staff (and especially storeroom management) is critical to the efficient storeroom operations that help boost bottom lines.

2019-12-11T14:58:44-05:00July 9th, 2019|Blog|0 Comments

The True Cost of Spare Parts Inventory: The Calculations May Surprise You

In every industry, spare parts are crucial to equipment reliability. That sometimes leads purchasing managers to overstock items that are frequently used. This approach is OK (if not great) as part of a cohesive inventory management plan to use those parts efficiently, but most of the time, it is not. In a modern, well-run facility, there simply is no room for excess spare parts. This article explains why overstocking is so detrimental.

2019-12-11T15:01:54-05:00June 14th, 2019|Blog|0 Comments