Don’t Let Dirty Data Derail Your Greenfield Projects

A greenfield project should provide a fresh start. You won’t be encumbered by past mistakes or the habits of previous operations....

Get Your House in Order

Learn strategies for cleaning messy data and discover how effective data management can extend the mean time between failures from months to years....

Ensuring Successful CMMS Adoption — Critical Factors

In 2008, an Atlanta-based company with a network of North American paper mills began searching for an enterprise-wide computerized maintenance management system (CMMS)....

Eliminating Failures and Paving the Way for Proactive Maintenance Support

During his 40+ year career with two paper companies and an energy company, Bob Anderson, now a PCA Consulting professional, implemented system-wide changes that eliminated...

Seven Words You Shouldn’t Say in Maintenance

When I was a teenager, my neighbor had a recording of George Carlin’s “Seven Words You Can Never Say on Television.” We listened to it...

Change Management Best Practices — Avoiding Friction and Realizing a Strong ROI

Before embarking on a major transformation initiative, business leaders must lay the foundation for a successful transition through proper change management....

Getting your Storeroom “Back to Basics”

If your storeroom is not up to where it should be, the efficiency and effectiveness of your maintenance teams will suffer....

Detailed Maintenance Planning, Clean Master Data Help Combat the Brain Drain and Assure Uptime

Clean Master Data and planned maintenance avoids expediting and saves frustration, time and money....

Practical AI: The Path to Top Quartile Reliability

According to some predictions, AI will permeate all facets of life, making it easier to do everything, including maintenance....

Despite all of the Technology, the Basics are Still Important

As I look back across my career in maintenance and MRO materials, it seems that the things people hire us for really have not changed....

The Human Side of Reliability

While there is a growing body of proofs regarding the right technical approach to boosting reliability, the best technical solutions are nothing if they leave...

A Journey to Reliability Excellence: Summary and Conclusions

The journey would not have been complete or the objectives of our mission fulfilled if one of them had been left out....
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Blog2022-05-05T08:44:18-04:00
PCA Blog

PCA Blog

Storeroom Practices for Highly Regulated Industries: Traceability Is Crucial

August 27th, 2018|Categories: Blog|Tags: , , , |

For HRIs from motor vehicle manufacture to medical equipment and pharmaceuticals—where environmental and/or public health and safety are at risk—the stakes are incredibly high, and failure to ensure safety can be disastrous. To meet strict regulations imposed on HRIs and reduce liability, companies must closely track inventory and its components—and maintain readily available records that document their oversight.

Managing the Candidate’s Expectations

April 26th, 2018|Categories: Blog|

The primary reason candidates accept other offers, or drop out of an interview process, is not the length of time from interview to offer. Candidates know, pending various logistics, the process can be lengthy. The true reason is that they do not know the next step in the process, and they lose confidence they are being managed properly through the very important process that has a profound impact on their career.

How to Make the Right Impression Recruiting

April 19th, 2018|Categories: Blog|

Who likes being sold to? Not many people like the feeling of being pressured to make a decision. It is no different when contacting candidates in the job market. Some are “passive” job seekers and are somewhat testing the current job market. When contacting a candidate, take the time, and truly get to know this person’s background, interests, and talents.

Achieving Equipment Reliability—Is Outsourcing the Solution?

April 12th, 2018|Categories: Blog|

Ensuring equipment reliability is one of the great challenges for industrial operations, from plants to mining companies. Many organizations do not have the staff expertise to develop and effectively run an asset management system, including such core functions as reliability-focused maintenance. Often, they have no idea where to start.

Proactive Maintenance: Boosting Business Value; Ensuring Operational Excellence

March 28th, 2018|Categories: Blog|

Equipment operation is, at its core, a business activity, and proactive maintenance is an investment in that activity. Unlike reactive, or break-fix maintenance, proactive maintenance involves vigilant asset management and a dedicated strategy that plans not only for component replacement on a recommended schedule (e.g. preventive maintenance) but also equipment analysis to identify root failure origins—excessive vibrations, part contamination, and other issues—and take action to avoid impending part and machinery failures (predictive maintenance).

Accountability and Traceability

December 18th, 2017|Categories: Blog|

The goal of the storeroom is to have: The right quantity of, the right parts at, the right place at, the right time. The key to accomplishing that goal is complete accountability and traceability of everything that goes into and comes out of the storeroom. At PCA we find that because of logistics and staffing restraints, many clients split receiving and issuing duties between stores, and shipping & receiving personnel, as well as maintenance and operations personnel.

Stocking Strategy

December 11th, 2017|Categories: Blog|

Carrying a spare part within the facility’s storeroom seems like a simple strategy not requiring much thought. But a second look at internal stocking options reveals there is much to consider in setting optimal stocking levels. Several strategies need to be considered. The use of free issue stock, vending machines, and vendor managed inventory are potential strategies that control cost, reduce transaction work load, and reduce consumption, while ensuring spare parts availability.

KPI’s

December 5th, 2017|Categories: Blog|

It is true, you cannot manage what you do not measure. But Key Performance Indicators (KPIs) can be detrimental to an operation if not properly established. KPIs need to be top-down driven. First and foremost are enterprise KPIs that support an organizations mission. All facility, functional, departmental, and individual KPIs need to support those enterprise KPIs. Too often, departmental or functional KPIs can work against each other. A PCA consultant once encountered a situation where the plant manager had two conflicting KPIs ...

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